CNC PROTOTYPING
The
CNC process converts CAD data into numerical instructions enabling tooling
machinery to create 3D prototypes of any CAD component.
§ Working on X, Y and Z axis ensures
that any shape can be recreated using CNC controlled tooling equipment.
§ CNC controlled machinery is able to
work at lightning fast pace while maintaining accuracy levels often
unattainable through manual production.
Computer Aided Design (CAD) was seen
by many as a turning point in the world of business but now we have Computerized
Numerical Control (CNC). The ability to directly convert a 3D CAD file into an
actual prototype component brings with it an array of significant benefits.
There is no doubt that CNC is rebasing the cost of prototypes not to mention
the quality.
There are many benefits to using CNC
systems which include:-
Amazing flexibility
The ability to move machining tools
on an X, Y and Z axis allows the creation of identical 3D prototypes which can be designed
using CAD software. The CAD data is converted into numerical data to operate
the machining tools to create an exact replica of the CAD design. Whether
looking to replicate particular components time and time again, or create a
one-off prototype used in, for example, injection moulding, the opportunity to
reproduce a design in 3D is priceless.
Minimal wastage
The fact that CNC machining creates
the perfect 3D component, using materials such as wood, plastic and aluminum, ensures there is minimal wastage which immediately
flows through to the bottom line. This production system can also be used with
any material with the CNC machine able to work faster than human hands with
pinpoint accuracy. In many businesses, material wastage plays a significant
role in profitability but with CNC systems there is effectively no real
wastage.
Enhanced safety
Even the safest of working
environments can offer significant dangers to employees when using tooling
machinery to create components and prototypes. The CNC machinery is a fully
automated process and the operator does not even need to be near the machining
area. This creates a much safer and more efficient working environment allowing
employees to work on more than one task at a time. In a world where workplace
injuries can often lead to significant compensation payments, CNC machinery
effectively pays for itself.
Creating multiple components
Once the CAD data has been converted
for use with a CNC machine this file can be saved and used time and time again.
Very quickly it is possible to build up a library of components which can be
created using a CNC system therefore effectively creating a multi-skilled
virtual employee. The ability to flip between different component production
files in a split second ensures that a CNC machine is priceless in the world of
business.
Endless applications
The fact that a CNC machine can
convert CAD data to create any 3D component means that in theory there are
endless applications. The CNC process is used in areas such as manufacturing jewelry,
metal Moulding, cutting and shaping of equipment and production of highly
efficient blades. The speed at which a CNC machine works creates significant
benefits over traditional prototype and component creation systems.
Conclusion
The use of CAD software revolutionized
many areas of industry and the ability to convert CAD projects to work on CNC
machinery completes the loop. Speed, accuracy and an ability to identically
replicate components time and time again offers huge cost and time savings for
business.
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